Aluminum metal matrix composites by stir casting thesis
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Authors: Balwinder Singh. The present research is a paper on the characterization of aluminum alloy hybrid metal matrix composites using three different reinforcement materials SiC, red mud, and fly ash through stir casting method. It is revealed that silicon carbide is the most significant parameter followed by red mud and fly ash affecting the mechanical properties, respectively. Energy-dispersive X-ray spectroscopy EDS was performed to know the presence of the phases of the reinforced material. Keywords: fly ash , Silicon Carbide , reinforcement , red mud. Commenced in January
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STIR CASTING METHOD
Metal matrix composite - Wikipedia
Aluminum matrix composites AMCs and hybrid aluminum matrix composites HAMCs becomes choice for automobile and aerospace industries due to its tunable mechanical properties such as very high strength to weight ratio, superior wear resistance, greater stiffness, better fatigue resistance, controlled co-efficient of thermal expansion and good stability at elevated temperature. Stir casting is an appropriate method for composite fabrication and widely used industrial fabrication of AMCs and HAMCs due to flexibility, cost-effectiveness and best suitable for mass production. However, distribution of reinforcements is governed by stirring process parameters. The study of effect of stirring parameters in the particle distribution and optimal selection of these is still a challenge for the ever-growing industries and research. In this chapter accurate and precise attempts were taken to explore the effect of stirring parameters in stir casting process rigorously. This chapter may also provide a better vision towards the selection of stirring parameters for industrial production of AMCs and HAMCs comprising superior mechanical properties. Advanced Casting Technologies.
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The highlights of this report are: 1 fly ash classified by less than microns in size was mixed into a lb melt of alloy without the need of a magnesium additive; 2 a vibratory feeder fitted with a sieve was used as the means to minimize particle clustering while introducing fly ash into the aluminum alloy melt; and 3 the industrial-size field test was successful in that sand mold castings and permanent mold castings of tensile bars, K mold bars, and ingots were made from aluminum alloy fly ash mix. The third round of sand mold castings as well as permanent mold castings produced components and ingots of alloy instead of alloy The ingots will be remelted and cast into parts to assess the improvement of flyash distribution which occurs through reheating and the solidification wetting process. Microstructure analysis continues on sand and permanent mold castings to study particle distribution in the components.
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